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1、Page:1FPC FPC LAYOUT 技術手冊技術手冊Page:2FPC 1.FPC产品系列应用介绍产品系列应用介绍 1.1 NOTEBOOK 1.2 LCD PANEL 1.3 PDA 1.4 CELLULAR PHONE2.原材料介紹原材料介紹 2.1 铜箔 2.2 Coverlay 2.3 Stiffener 2.4 相关测试规范3.FPC 标准制程流程介绍标准制程流程介绍 3.1 单面板/ 双面板 3.2 单面板双层做法 3.3 缕空板 4.制程能力介绍制程能力介绍目录目录Page:3FPC Application For NootbookHinge CableDouble-sid
2、ed FPCImpedance 50 5 60,000 Cycles Flexure LifeEMI Strategy ApplicationHinge CableDouble-sided FPCImpedance 50 5 60,000 Cycles Flexure LifeCardbusDouble-sided FPC100 MHz Transfer SpeedTouch PadDouble-sided FPCSMT MountingPage:4FPC Application For Nootbook CD/DVD ROMDouble-sided FPCStandard IDE Inter
3、faceGrounding Strategy ApplicationSingle-sided FPCSpindle Control UnitSwitch & Photo Sensor Applied on FPCSingle-sided FPC60,000 Cycles Flexure LifeUltra Thin Material DesignPage:5FPC Application For Lcd PanelLCM CableDouble-sided FPCSMC MountingEMI Noise DepressionLCM CableDouble-sided FPCSMC Mount
4、ingACF Laminating on FPCLCM CableDouble-sided FPCFine Pattern (L / S = 1.6 / 1.8 mil)ACF Laminating on FPCPage:6FPC Application For PDASwitch BoardDouble-sided FPCSMT MountingBattery BoardSingle-sided FPC SMC MountingHigh Current-carriyng CapacityPage:7FPC Application For CELLULAR PHONEDouble-sided
5、FPC100,000 Cycles Flexure LifeACF Laminating on FPCDouble-sided FPCBatteryPage:8FPC Raw Material - CCL相關名詞相關名詞:Copper Clad Laminates (銅薄基材銅薄基材)Single-Sided (單面銅薄基材)Double-Sided (雙面銅薄基材)nCopper Foil : 銅箔,銅皮RA 銅銅: 壓延銅箔, 輾壓方式 。nED 銅銅: 電解銅箔, 電鍍方式(Electrodeposited) 。n一一盎司盎司:即在一平方英呎的面積上,長出一盎司的銅 。nPolyimid
6、e(PI) 聚亞醯胺聚亞醯胺: 是一種由Bismaleimide與Aromatic Diamine所共同聚合而成的優良樹脂, 杜邦公司將之做成片材,稱為Ketpon 。AdhesiveConductorDielectric SubstrateAdhesiveConductorDielectric SubstratePage:9FPC Coverlay(覆蓋膜覆蓋膜):是由介質薄膜與背膠層所組成,用於動態軟板時,須注意軟板線路層與覆膜兩者之平衡。 Dielectric SubstrateAdhesiveMylarAdhesiveKaptonRaw Material - CVLPage:10FPC
7、 Copper RollKapton RollHeater 1Heater 2Liquid AdhesiveRaw Material Manufacturing ProcessPage:11FPC 用途用途: 材質區分材質區分:PI / PET / FR4 / SUS 結合方式結合方式: PSA:感壓型感壓型 Thermal Set:熱固型熱固型 Thermal Plastic:熱塑型熱塑型 Raw Material - STIFFENERPage:12FPC FPC材料所用的相关测试oIPCTM650oJIS标准 Page:13FPC FPC的可靠性测试 一、剥离强度 二、耐热性 三、可焊性
8、 四、耐化学溶剂 五、弯曲疲劳Page:14FPC CoverlayAdhesiveCopperAdhesiveBase FilmAdhesiveCopperAdhesiveCoverlay鑽孔NC Drilling雙面板Double Sided黑孔 & 鍍銅Black Hole &Cu PlatingCVL壓合CVL Lamination沖孔Hole Punching沖型Blanking電測/目檢Elec.-test &Visual Inspection表面黏著/組裝SMT & Assembly壓膜/曝光D/F Lamination& Exposure顯影/蝕刻/去膜D.E.S.單面板Sin
9、gleSided自動光學檢測Automatic OpticalInspection假貼合CVL Lay up錫鉛電鍍/噴鍚Sn/Pb Platingor HAL電測/目檢Elec.-test &Visual Inspection印刷Screen PrintingPage:15FPC 一、板厚 单面: 最小:0.068mm 普通:0.135mm 双面: 最小:0.16mm 普通:0.275mmCoverlayAdhesiveCopperAdhesiveBase FilmAdhesiveCopperAdhesiveCoverlayBase FilmAdhesiveCopperAdhesiveCov
10、erlayPage:16FPC 二、最小线宽线距 单面: 1/2ozCu:0.05mm0.05mm 1ozCu: 0.075mm0.075mm 双面: 1/3ozCu:0.05mm0.05mm 1/2ozCu: 0.075mm0.075mmPage:17FPC 三、最小过孔 最小过孔:0.2mm 最小过孔焊盘:0.5mm2Page:18FPC l 四、线到板边最小距离 0.25mmPage:19FPC ssss 五、焊盘开窗 最小单边比焊盘大0.1mm 焊盘开窗到邻近线的距离最小为0.1mmPage:20FPC 六、模具公差 刀模:0.2mm 普通钢模: 0.1mm 精密钢模: 0.05mmPage:21FPC ab 七、冲模最小冲孔 圆孔: 0.4mm 方孔:0.4mm 0.4mm 长方孔:0.3mm 0.6mmPage:22FPC 八、模具间隙最小0.4mm 九、模具搭边最小1mmcPage:23FPC The End