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1、“设备制造质量检验规程FlareTip1、SGSRefNo.:45Rev.:0Page:lof9INSPECTIONGUIDELINESFLARETIPSDate:01/06/04INSPECTIONGUIDELINESFLARETIPSOForApproval01062022J.C.BrottonB.TremainB.TremainJune2022Rev.DescriptionDatePreparedCheckedApprovedDateSGSRefNo.:45Rev.:0Page:2of9INSPECTI0NGUIDELINESFLARETIPSDate:01/06/04CONTENTSl
2、PUR2、POSE2SCOPE3PROCEDRE4DOCMENTS5INSPECTIONPROCESS6SHIPPING7FLARETIPDATAD0SSIER8INSPECTI0NCHECKLISTSGSRefNo.:45Rev.:0Page:3of9INSPECTI0NGUIDELINESFLARETIPSDate:01/06/041.0PURPOSEThisinstructioncoverstheinspection,testandverificationactivitiesrequiredtovalidatethesupply,manufactu3、reandtestofallflar
3、etips2.OSCOPEThisinstructioncoversallnecessarystagesintheproductionoftheflaretipsfromtheexaminationofcertificationfromprocurementsourcestothefinalinspection,preservationandpackingtodespatchtosite.Althoughthemethodologyincompilingthisinstruct!4、onistosystematicallyprogressthroughtheconstructionofatyp
4、icalflaretip.ExperiencedJnspectorsmayinterprettheintentoftheinstructiontoaccommodatelocalornovelpracticesortoutilisetheinstructionforaOne-Off,Oralternativedesignofpressurevessels,thedesignhavingbeenapprov5edbytheclient.AnySuchvariationsshouldbenotedontheinspectorsreport.3.0PROCEDURE3.IGENERALThisins
5、tructiontogetherwithitsassociatedchecksheetmaybeusedonanyorderorcontract.ltisintendedtoactasaguidetotheinspectorinthecourseoftheinspectionprogramme.Anypartofthe6 、documentmaybeinvokedandthesectionstobeusedandthelevelofinspectionrequiredwillbespecifiedonthechecklist.AIItestsandinspectionswillbecarrie
6、doutagainsttheapproveddrawings,purchaseOrderspecificationszPurchasersorcompanystandardszandwithinthepracticesandrulesof7 、thecountry,stateorprovinceandanygovernmentdecrees,laws,ordinanceorregulationasmayapply.lfanyconflictorcontradictionsshouldbeapparentinanyoftheabovethenthemoreOnerousrequirementwi
7、llapplyunlessthepurchaserorclientdirectsotherwiseinwriting.3.2REFERENCEDOCUMENTSApplicablecodesandSpecifications-DesigncodePurchaseorderspecificationPurchasersstandardsApproveddrawingsSGScompanyStandardsAppIicabIecodesandstandards(sampleonly)ASMEIX/BSEN287,288ASMEB31.34.0DOCUMENTSTOBEREC日VED/AVAILAB
8、LEATINSPECTIONPurchaseOrderPurchaseOrderSpecificatio9、nslnspectionTestPIan(ITP)MateriaItestCertificatesSGSRefNo.:45Rev.:0Page:4of9INSPECTI0NGUIDELINESFLARETIPSDate:01/06/04WeldproceduresandProcedureQualificationRecordListofqualifiedweldersorweldingOperatorsWeIdersqualificationsNDEprocedures,(appropr
9、iatetomaterialofconstruct!10、on)ListofqualifiedNDEoperators/inspectorsNDE/inspectorsqualificationsHeattreatmentprocedurecalibrationcertificatesfortestequipmentHydrostatictestingprocedureOperational/FunctionalTestProceduresPreparationandpaintingprocedurePreservation,packingandshippingprocedureSpares/
10、operati11、ngmanualsSupplylist(packinglist)5.0INSPECTIONPR0CESS5.1MATERIAL(RAWANDBOUGHTOUTEQUIPMENT)5.1.1REVIEWOFCERTlFICATIONOriginaIorauthenticatedcopiesofmillcertificatesshallbeavailableatmanufacturerspremises.Theseshouldbeexaminedforcompliancewithspecificationsandwhereapprop12、riate,drawings.Ther
11、eviewwillincludechecksonMakersnameandlocation.CertificateNoMaterialSpecification.HeatorcastNo.MakersNoorPlateNo.Chemicalcomposition.Mechanicalproperties.Heat-treatedcondition.NDEappliedandresults.Surfacefinish.Structuralobservationsznotabledefects.5.1.13、2VISUALANDDIMENSIONALVERIFICATIONMateriaIiden
12、tificationoncertificatesagainstproductmarkings.Material/BoughtoutItemssuppliedagainstflaretipdrawing&datasheet,materiallistandspecificationasappropriate.Transferidentificationtocutoffcomponents,(CastNotransfer)zasspecified.Vis14、 ualanddimensionalcompliancewithspecification.5.1.3ADDITI0NALSPECIALREQ
13、UIREMENTSMayapplyonspecialcomponents,e.g.thickComponentszCladordissimilarmaterials,alloysteelsornon-ferrousalloys.Thesecomponentsmayrequireformalacceptanceoftestsbeforefurtherpreparationcancontinue.Che15、 cktoensurethatspecification/contractrequirementshavebeenmet.WitnessNDEexaminationsasnecessary.S
14、GSRefNo.:45Rev.:0Page:5of9INSPECTI0NGuidelinesflareTIPSDate:01/06/045.2FLARETIPFABRlCATloNA代erclearanceofabovepointstosatisfactionoftheinspector,thenthefabricatorwillprocee16、dwiththemanufactureofsub-assembliesandcomponentsoftheflaretip.Inspectorswillreviewthefollowingpointsonabasistobeoutlinedinthe
15、Purchasersdocumentation,qualityplan,testandinspectionplan,orotherdocument,asnotifiedtotheinspector.5.2.!PREPARATIONFORWELDING(BARRELSECTION17、ANDPIPES)CarryoutvisualanddimensionalchecktoensurecompliancewithWPSandSpecification.Wherespecified,weldbevelswillbeexaminedbyrequiredcodemethodaftergrinding/m
16、achining.Edgesandweldbevelswillbeclean,dryandfreefromsurfacedefects,laminations,cracks,voids,notches,etc.Th18、esewillbeacauseforrejectionunlesssuitable/satisfactoryremedialactioncanbetaken.Weldrepairsmustbecarriedoutinaccordancewiththecoderequirementsandapprovedbytheclientbeforeweldingproceeds.Seriousorexcessivedefectsmustbereported.5.2.2WELDINSPECTION(BARRELSECTIONAND19、PIPES)5.2.2.1EDGEPREPARATIONVisualanddimensio
