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1、PrefaceNRCCProjectisacementproductionlinewiththecapacityof6000TPDclinkerconstructedbyCNBMinTheKingdomofSaudiArabic.Thesafetyoperationmanualisformakingsurethesafetytrailproduction,handingovertoOwnersuccessfully,meanwhile,insuringsafetyforpersonnelandequipment.Thesafetymanualiscompliedbycombiningthepr
2、ocessofNRCCcementproductionline(6000tpdclinker)aswellascharactersandtechnologyofmechanicalandelectricalequipmentinconformityofanactualsituationinNorthRegionofKSA.Alldepartmentandtechniciansshouldrefertoexecuteandplayasupervisedroleintrailproductionandproductioninthefuture.November,2007NRCC6000th(cli
3、nker)CementProductionlineSafetyOperationManualTableofContentChapter1 General4Chapter2 GeneralInstructionsforInjuryProtectio51. GravityInjuryProtection(injurybyfallingdown,injurybyhitting)52. MechanicalInjuryProtection(injurybycrushing,injurybywringing)63. ElectricalInjuryProtection(injurybyelectrici
4、ty,injurybyburning)84. ThermalInjuryProtection(scald,injurybyburning)95. ChemicalInjuryProtection(ignition,asphyxia)106. WindInjuryProtection(injurybyhitting,injurybyfallingdown)107. MagneticForceInjuryProtection10Chapter3PostSafetyOperationInstructions131. .SafetyOperationInstructionsforCentralCont
5、rolOperator132. SafetyOperationInstructionsforApronFeeder133. SafetyOperationInstructionsforCrusher144. SafetyOperationInstructionsforBeltConveyor155. SafetyOperationInstructionsforbucketelevator166. SafetyOperationInstructionsforScrewconveyor,chainconveyor,chainbucketconveyor177. SafetyOperationIns
6、tructionsforStackerandReclaimer188. SafetyOperationInstructionsforRawMaterialVerticalRollerMill189. SafetyOperationInstructionsforEnteringintoRawMaterialVerticalRollerMill2010. SafetyOperationInstructionsforFuelOilSupplyingSystem2011. SafetyOperationInstructionsforPreheater(CaIciner)2112. SafetyOper
7、ationInstructionsforBypassSystem2513. SafetyOperationInstructionsforKiln2514. SafetyOperationInstructionsforCoolerandClinkerconveying2715. SafetyOperationInstructionsforAirBlastSystem2916. SafetyOperationInstructionsforHydraulicGiant3017. SafetyOperationInstructionsforCementMill3118. SafetyOperation
8、InstructionsforSeparatormaintenance3219. SafetyOperationInstructionsforEquipmentunderthesilo3320. SafetyOperationInstructionsforCleaningCement(rawmeal)Silo3321. SafetyOperationInstructionsforElectrostaticPrecipitator3422. SafetyOperationInstructionsforPacker3523. SafetyOperationInstructionsforBagFil
9、ter3624. SafetyOperationInstructionsforBulkLoadingMachine3725. SafetyOperationInstructionsforAirCompressor3726. SafetyOperationInstructionsforFan3927. SafetyOperationInstructionsforAirSlide3928. SafetyOperationInstructionsforMaterialBinandvibrationscreen4029. SafetyOperationInstructionsforSupervisio
10、nofWaterPumpRoom4030. SafetyOperationInstructionsforWeigh-bridge4131. SafetyOperationInstructionsforElevator4232. SafetyOperationInstructionsforLiftingOperator4233. SafetyOperationInstructionsforElectricalEquipment4334. SafetyOperationInstructionsforElectricalMaintenance4535. SafetyOperationInstruct
11、ionsforMechanicalMaintenance4736. SafetyOperationInstructionsforLaboratory48NRCC6000th(clinker)CementProductionlineSafetyOperationManualChapter 1 General1. Workerhastocomplywithlabordisciplinewhentheyareonduty,remembertheprincipleofThreeNon-Injury，concentrateontheworkandhaveastableemotion.Whentheshi
12、ftchanges,staffwhoisinchargeoftheworkhastocheckthepsychosisofworker.Iftheyarenotinagoodemotion,theyshouldbeleavetheworkandcannotdootherworks.2. Whenmanagerofdifferentdepartmentsassignproductiontask,theyhavealsotoinformthespecificsafetyrequirementrelatedtoproductiontaskbywritten(ororal).Staffreceived
13、tasksmustsign(ororal)foracceptingtoworkbasedontherequirement.3. Forsafetyworkprotectionproductsprovidingtoindividual,workershavetowearwhentheyareworking.Forthosepublicorspecialsafetyworkprotectionproducts,workershavetohandoverandtakeovercompletely.Otherwisetheycannottakeovertheworkwhileoff-dutyandle
14、avetheirpositionwhileon-duty.4. Allworkershavetherighttorefusesuchworkslikebreakingcommend.Allworkershavetherighttorefuseexecutingunfulfilledsafetymeasurement.Foranyoperationbrokesafetyoperationmanual,allworkershavetherighttodeterexecutionandinformtheaboveeventstosafetyoperatoruntilmanagerinsafetyco
15、mmitment,andthenwillbepraisedpublicly.5. Differentsafetymanagementdepartmentshavenrightandresponsibilitytotestworkersasdifferentmethodsregardingtosafetyoperationknowledge.Disqualifiedworkershastounderstandinalimitperiod,otherwisewillleavethecurrentpositionforstudyinguntilbequalifiedtheposition.Chapter 2 InjuryProtectionGeneralIntroduction1. GravityInjuryProtection(injurybyfallingdown,injurybyhitting)I、InjurybyfallingdownProtection：2. Workersworkingatheight(3maboveworkingplatform)shouldnothaveCardiovascularetc,waresafetybelt,fastenandhangonthefixedbuildingorimmobilepartofequipmentandaresuper
