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1、”设备制造质量检验规程Columns1、SGSRefNo.:35Rev.:0Page:lofIOINSPECTIONGIDELINESLMNSDate310404INSPECTIONGIDELINESCOLMNSOForApproval31032022J.C.BrottonB.TremainB.TremainJune2022Rev.DescriptionDatePreparedCheckedApprovedDateSGSRefNo.:35Rev.:0Page:2ofIOINSPECTIONGIDELINESCOLMNSDate310404NTENTSlPRPOSE2SC2、OPE3PROCED
2、RE4DOCMENTS5INSPECTIONPROCESS6SHIPPING7COLUMNSDATAD0SSIER8INSPECTI0NCHECKLISTSGSRefNo.:35Rev.:0Page:3ofIOINSPECTIONGIDELINESCOLUMNSDate3104041.0PRPOSEThisinstructioncoverstheinspection,testandverificationactivitiesrequiredtovalidatethesupply,manufactureandtest3、ofcolumns.2.OSCOPEThisinstructioncover
3、sallnecessarystagesintheproductionofcolumnsfromtheeaminationofcertificationfromprocurementsourcestothefinalinspection,preservationandpackingtodespatchtosite.AlthoughthemethodologyincompilingthisinstructionistosystematicallyprogressthroughtheconstructionofatypicalColumns.ExperiencedJnspectorsmayinter
4、prettheintentoftheinstructiontoaccommodatelocalornovelpracticesortoutilisetheinstructionforaone-off,Oralternativedesignofcolumns,thedesignhavingbeenapprovedbytheclient.AnySuchvariations5、shouldbenotedontheinspectorsreport.3.0PROCEDURE3.IGENERALThisinstructiontogetherwithitsassociatedchecksheetmaybeu
5、sedonanyorderorcontract.ltisintendedtoactasaguidetotheinspectorinthecourseoftheinspectionprogramme.Anypartofthedocumentmaybeinvokedandthese6、ctionstobeusedandthelevelofinspectionrequiredwillbespecifiedonthechecklist.AIItestsandinspectionswillbecarriedoutagainsttheapproveddrawings,purchaseorderspecif
6、ications,purchasersorcompanystandardszandwithinthepracticesandrulesOfthecountryzStateorprovinceandan7ygovernmentdecrees,laws,ordinanceorregulationasmayapply.lfanyconflictorcontradictionsshouldbeapparentinanyoftheabovethenthemoreOnerousrequirementwillapplyunlessthepurchaserorclientdirectsotherwiseinw
7、riting.3.2REFERENCEDOCUMENTSApplicablecodesandspecifications.Des8、igncode(tobestatedoninspectionreport)PurchaseorderspecificationPurchasersstandardsApproveddrawingsSGScompanyStandardsAppIicabIecodesandstandards(sampleonly)ENPED5500.ETCASMEVlllDivision1or2ASMEV,ASMEIXAS1210BSEN287z2884.0DOCUMENTSTOBE
8、REC日VED/AVAILABLEATINSPEC9、TlONInspectionTestPlanITPDataSheetApproveddrawings,arrangementsSub-assemblydrawingsSGSRefNo.:35Rev.:0Page:4ofIOINSPECTIONGIDELINESCOLMNSDate310404MaterialtestcertificatesWeldproceduresandProcedureQualificationRecordListofqualifiedweldersorweldingOperatorsWeIdersqualifi10、C
9、ationsNDEproceduresz(appropriatetomaterialofConstructionJListofqualifiedNDEoperators/inspectorsNDE/inspectorsqualificationsHeattreatmentprocedurecalibrationcertificatesfortestequipmentHydrostatictestingprocedure,waterqualitydocumentpreparationandpaintingprocedurepreservation,11、packingandshippingpro
10、cedureSpares/operatingmanualsSupplylist(packinglist)5.0INSPECTIONPROCESS5.1MATERIAL5.1.1REVIEWOFCERTlFICATIONOriginaIorauthenticatedcopiesofmillcertificatesshallbeavailableatmanufacturerspremises.Theseshouldbeexaminedforcompliancewithspecificationsan12dwhereappropriate,drawings.Thereviewwillincludec
11、hecksonMakersnameandlocation.CertificateNoMaterialSpecification.HeatorcastNo.MakersNoorPlateNo.Chemicalcomposition.Mechanicalproperties.Heat-treatedcondition.NDEappliedandresults.Surfacefinish.Structuralobservations,notabl13、edefects.5.1.2VISUALANDDIMENSIONALVERIFICATIONMateriaIidentificationoncerti
12、ficatesagainstproductmarkings.Materialsuppliedagainstvesseldrawingdatasheetzmateriallistandspecificationasappropriate.Transferidentificationtocutoffcomponentsz(CastNotransfer),asspecified.Visualan14ddimensionalcompliancewithspecification.5.1.3ADDITIONALSPECIALREQUIREMENTSMayapplyonspecialcomponentsz
13、e.g.thickcomponentszdishedheads,cladordissimilarmaterialszalloysteelsornon-ferrousalloys.Thesecomponentsmayrequireformalacceptanceoftestsbeforefurtherpreparationcanconti15Nnue.Checktoensurethatspecification/contractrequirementshavebeenmet.WitnessNDEexaminationsasnecessary.5.1.4REPORTINGReportingonma
14、terialchecksshouldincludeSGSRefNo.:35Rev.:0Page:5ofIOINSPECTIONGUIDELINESCLUMNSDate310404ConfirmationofsatisfactorydocumentreviewRecordof16、theendorsementofcertificationreviewed/witnessedRecordofallnon-conformitiesRecordofanytestswitnessedandtheresult5.2COLUMNFABRICZVriONAfterclearanceofabovepointst
15、osatisfactionoftheinspector,thenthefabricatorwillproceedwiththemanufactureofsub-assembliesandcomponentso17、faColumnJnspectorswillreviewthefollowingpointsonabasistobeoutlinedinthePurchasersdocumentationJnspectionandtestplan,orotherdocumentzasnotifiedtotheinspector.5.2.!PREPARATIONFORWELDINGCarryoutvi
16、sualanddimensionalchecktoensurecompliancewithWPSandspecification.W18、herespecified,weldbevelswillbeexaminedbyrequiredcodemethodaftergrinding/machining.Edgesandweldbevelswillbecleanzdryandfreefromsurfacedefects,laminations,cracks,voids,notches,etc.Thesewillbeacauseforrejectionunlesssuitable/satisfactoryremedialactioncanbetaken.Weldrep19、airsmustbecarriedoutinaccordancewiththecoderequirementsand
