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1、卷帘门安装作业指导书Installationinstructionofroll-upshutter卷帘门包括防火卷帘门和普通卷帘门。普通卷帘门的传动方式有手动、电动与手动组合传动两种。电动兼手动式的,在正常情况下用电动启闭,当遇到临时停电或其他意外时,则可用手动开闭。operatedbymanualandelectriccombinemanaLinnormalwayitisoperatedbyelectricbymanualwhenfacepowercut.1、卷帘门安装施工准备Preparationforinstallation(1)洞口准备:Preparationforwalltowall
2、0、检查洞口尺寸与卷帘门尺寸是否相符,卷帘门预留洞口的尺寸,可按3m洞口选用,一般洞口宽度和高度均不宜超过5m0Checkingwalltowallwhetherconsistwithdoorsize,thesizeofwalltowallis3m,FiormaIIyJheheightandwidthofwalltowalldontexceed5m.b、检查洞口的导轨预埋件和支架预埋的位置、数量是否正确。Checkthelocationandquantityofthetrackpre-bilt-iandbracketpre-built-iniron.辅助材料准备:预埋铁件、连接垫板、膨胀螺栓、
3、射钉、螺钉、电焊条及防火装置等。Subsidiarymaterial:pre-built-iniron,connectplate,expensiobolt,shootnailscrew,electricweldingstripandfireproofdeviceetc.(3)机具准备:电焊机、手电锯、冲击电钻、射钉枪、手锤、铁凿、螺丝刀、水平尺、铁角尺、钢卷尺、吊线坠、粉线包及电工用具等。Tools:electricweldingmachine,shootnailgunzelectricsaw,electricdrilljronChiseLironhammer,screwdriver,leve
4、lruler,steelrollruler,anglerlerzlinebag,plummetandotherelectrictools.作业条件Workcondition0、已按设计规范设计的卷帘门,按其型号查阅该产品说明书并熟悉电气原理图。Accordingtoroll-upshuttermodeltocheckproductspecificationandbefamiliarwithelectrictheory.b、检查卷帘门及其零附件的质量和表面处理,均应达到了合格水平。Checkqualityandsurfaceconditionofshuttersurfaceconditionan
5、ditsparts,allofthemmustcheckout.c、对卷帘门和零部件的各部位基本尺寸进行测量,与设计院要求一致。Tomeetdesigninstituterequirement,measureallroundbasicsizeoftheshutteranditsparts,4、卷帘门的安装形式Roll-upshutterinstallation(1)洞中安装:卷帘门安装在墙体中间,即装在洞中,帘片可向内侧或外侧卷起。(见图5)Middleinstallation:shutterbeinstalledinthemiddleoftheWaILshuttercanRollupboth
6、insideandoutside.(seefigure5)洞侧安装:卷帘门安装在墙体侧面,即装在洞外(或洞里),帘片向外侧卷起。(见图6)Sideinstallation:shutterbeinstalledatthesideofwallthat,sotsideisideofwallhole,shutterRollupoutside.导轨的安装形式,有埋入式(导轨内装)和外露式(导轨外装)两种。防火卷帘门的安装,一般是焊接在洞口墙体的预埋铁件上。Trackcanbeinstalledinsideandoutside,normallyJirproofshutterbeweldedwithpre-
7、built-inpartswhichinthewallbody.5、卷帘门安装流程Installationsteps:普通卷帘门的安装工艺与防火卷帘门的安装工艺大同小异,只是防火卷帘的安装较普通卷帘安装要复杂一些。防火卷帘门还需装配温感、烟感、光感报警控制系统及水幕喷淋装置。一旦遇有火情,防火卷帘门可自动报警、自动喷淋、自动落门,具有综合防火性能。Normalshutterinstallationstepsalmostthesameasthefireproofshutterinstallation,butthefireproofshutterneedassembletemperaturedet
8、ector,smokedetectorjightdetectoralarmandwaterspraydevice,oncecatchfire,thewaterspraydevicewillfunctionQutomaticaIIyJheshutterwilldropatomatically,thefireproofshutterhascomprehensivefireprooffunction.下面以防火卷帘门为例,叙述其安装方法和调试顺序。Thefollowaretheinstallationmethodandadjustmentsequenceforthefireproofroll-ups
9、hutter.测量、弹线:按照设计规定位置,复核洞口尺寸,定出地坪标高线和吊顶标高线;弹出导轨的安装位置线;弹出传动支架垂直线和卷筒体的中心线。Measureandlinemarking:accordingtodesignlocationtocheckwalltowallsize,marktheheightbetweenfloorandfop,markthetrackinstallationlocationrmarktheverticallineoftheconveybracketandthecenterlineofrollbucket.安装卷筒:先将链轮连接板焊接在主支架板上。用支架角钢焊接
10、(或膨胀螺栓固定)于墙体预埋铁件(或混凝土墙)上;将主副支架板焊接在支架角钢中间;然后安装卷轴,紧固螺丝,需确保卷轴与支架板垂直.rollbucketinstallation:weldtheconnectplateonmainbracketplate,andthenweldtheangleiron(orfixbyexpansivebolt)topre-built-inparts(orconcretewall),weldthemainbracketplateandsb-maibracketplateintothemiddleoftheangleiron,theninstallrollaxiszf
11、ighfenscrews,andensureuprightnessbetweenaxisandbracketplate.安装传动设备:安装减速器和驱动部分,必须将坚固件镶紧,不得有松动现象。conveydeviceinstallation:thefastnessmustbetightened,wheninstallreduceranddriverdevice.安装电控系统:首先应熟悉并掌握电气原理图,然后根据产品说明书安装。Electriccontrolsysteminstallation:firstly,befamiliarwiththeelectrictheorydrawigjheacco
12、rdingtoproductsspecificationtoinstallit.空载试车:在安装好传动系统和电气控制系统后,尚未装上帘板之前,应接线进行空载试车。卷筒必须转动灵活,调试减速器使其转速适宜。Nocarrytest:whenfinishtheconveydeviceandelectriccontrolsysteminstallation,beforecurtainplateisallatiozplesetesttheflexibleofrollbucketandthespeedofthereducer.安装帘板:将吊脚穿上三到五片帘片,再固定于卷轴上;然后穿帘片与底梁。帘板两端的缝
13、隙应均等,不许有擦边现象。curtainplateinstallation:connect3-5curtainplatesbytopconnectplate,andthenfixthemontherollaxis,thenconnectcurtainplatesandbottombeam,thegapbetweenthecurtainplatesmustkeepsameness.安装导轨:根据已弹好的导轨安装位置线,若是钢结构或有预埋铁件墙体,就将导轨焊牢于洞口两侧及上方钢构或预埋铁件上,并焊成一体;若是混凝土墙体,则用膨胀螺丝将泥脚固定于墙体上,再将导轨点焊在泥脚上,调整垂直度,然后进行固定
14、,两侧导轨必须在同一垂面上,并做好防锈处理。Trackinstallation:forsteelstructurewallorpre-built-inironwall,weldthetrackintosteelstructurewallorpre-bilt-inironjorconcretewallfixthebottomconnectplatebyexpansivebolt,thenweldthetrackintobottomconnectplate,adjustitsuprightnessthenfixit,andrustproofhandle.安装箱罩:用膨胀螺丝连接泥脚固定在墙体上(混
15、凝土墙体)或泥脚直接焊接于墙体上(钢结构墙体);对于整体式箱罩,将箱罩边角钢与泥脚焊接即可。对于拼装式箱罩,用角钢做支架焊接在泥脚及结构上,做到支架垂直水平,再将帘片或平板制钉于骨架上,最后用包角将边接缝收口。Boxcoverinstallation:connetthebottomconnectplatewithwall(concretewall)byexpansiveboltorweldthebottomconnectplateintowall(steelstructure).forintegrativeboxcover,weldtheboxcoveranglesteelintobottom
16、connectplate.formedleyboxcover,weldtheanglesteelintobottomconnectplate,thenfixthecurtainontheframeworkzatlastcloseupthejoint.安装限位块:安装限位装置和行程开关,并调整弹簧,使其松紧程度合适。locationrestrictdeviceInstallationiinstallrestrictdeviceandbtton,adjstthespringtothesuitablecondition.安装喷淋系统:水幕喷淋系统包括火灾探测报警器、报警控制阀、消防电磁阀、雨淋阀、水幕喷淋系统:水幕喷淋系统包括火灾探测报警器、报警控制阀、消防电磁阀、雨淋阀、水幕喷头、水力警铃、压力