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1、ZZR1400 ABSNinja ZX-14RNinja ZX-14R ABSKawasakiMotorcycleAssembly&PreparationManualForewordInordertoshipKawasakivehiclesasefficientlyaspossible,theyarepartiallydisassembledbeforecrating.Sincesomeofthemostcommonlyremovedpartshaveadirectbearingonavehiclesreliabilityandsafety,conscientiouspre-saleassem
2、blyandpreparationbecomesextremelyimportant.GoodsetupprocedurescanpreventneedlesswarrantyclaimsandgivecustomersagreatersenseofconfidenceinKawasakiandtheirKawasakiDealers.ThisAssemblyandPreparationManualexplainsstepbystepproceduresofthefollowingitemsforallKawasakiZZR1400ABS5NinjaZX-14RandNinjaZX-14RAB
3、S.1 .Uncrating2 .Assembly3 .PreparationThesellingdealerassumessoleresponsibilityforanyunauthorizedmodificationspriortosale.RefertoyourServiceBinderforanyServiceBulletinsspecifyingFactoryDirectedModifications(SpecialClaims)whichmustbeperformedbeforethevehicleisreadyforsale.Wheneveryouseethefollowings
4、ymbolsheedtheirinstructions!Alwaysfollowsafeoperatingandmaintenancepractices.!DANGERDANGERindicatesahazardoussituationwhich,ifnotavoided,willresultindeathorseriousinjuryWARNINGWARNINGindicatesahazardoussituationwhich,ifnotavoided,couldresultindeathorseriousinjury.NOTICENOTICEisusedtoaddresspractices
5、notrelatedtopersonalinjury.NOTEoThisnotesymbolindicatespointsOfparticularinterestformoreefficientandconvenientoperation.KawasakiHeavyIndustries,Ltd.acceptsnoliabilityforanyinaccuraciesoromissionsinthispublication,althougheverypossiblemeasurehasbeentakentomakeitascompleteandaccurateaspossible.AIIproc
6、eduresandspecificationssubjecttochangewithoutnotice.Sep., 20112011KawasakiHeavyIndustries,Ltd.TableofContentsUncrating3OpeningCrate3PartsCheck4Assembly5SteeringStemHeadNut5HandlebarWeights5WindshieldbRearFairing6Seat6FrenchLabel(ForCanadianModels)7BrakeDiscCleaning7Preparation8BatteryService8Coolant
7、12FrontBrake13RearBrake15CIiHch16DriveChain18FrontFork19RearShockAbsorber21TireAirPressuresFuelEngineOil(4-stroke)ThrottleGripandCableRearBrakeLightSwitchdieSpeedAdjustmentHeadlightAimMultifunctionMeterFastenerCheckStandardTorqueTableTestRidetheMotorcycleA&PCheckListFirst,remove the lower bolt (D =2
8、2,L =10) at the steering stem and discard it.Remove the upper bolts (D=8,L=14)to take off the crate bracket and discard them.A.Lower Bolt (D=22,L=10)Take out all the bolts and screws and remove the top and sides of the crate.Lift the vehicle upward about 10 cm (4 in.)and remove the two lower support
9、 brackets.Roll the vehicle off the crate base.A.Lower Support Bracket (Both Sides)UncratingOpeningCrateAWARNINGCrateshavesharpedgesandmayhavenailsorscrewsthatcancausecutsandinjury.Alwayswearprotectivegloves,bootsandeyeprotectionwhenuncratingtopreventinjury.103003B!WARNINGThesteelcratepanelplatesandf
10、astenershavesharpedges.Alwayswearprotectivegloves,btsandeyeprotectionwhenuncratingtopreventinjury.B.UpperBolts(D=8,L=14)C.CrateBracketD.FoamPad Clearaspaceabout6m(20ft)squaretogiveyourselfplentyofspacetowork.,Placethecrateuprightonitsbase. Removethecardboardcover. Removethepartsbox.NOTICEWhenremovin
11、gthecratebracketfromthemotorcycle,becarefulnottodropanypartsorthebracketontothefueltankandothercomponents,andnottoscratchthefueltankorothercomponentswiththecratebracket.PartsCheckOpenthepartsbox,andcheckthepartsagainsttheillustrations.Theremaybeminordifferencesbetweentheseillustrationsandtheactualve
12、hicleparts.lnthefollowingchartsunderRemarks5D=diameterinmilimeters,andL=Iengthinmillimeters.W00524lBN2CNo.PartNameQtyRemarks1SteeringStemHeadNut1D=252WindshieldSocketBoltPlasticWasherWellnut1666D=5,L=161)=5.311.5D=53BatteryCompartmentCoverBoltWasher111D=6,L=14D=6.5164OtherthanPhilippineandSoutheastA
13、siaB2ModelsRearFairingSocketBoltPlasticWasherWelnut1444D=6,L=23D=6.5165HandlebarweightWeightScrewwithaNon-permanentLockingAgent22D=8,L=306FrenchLabelforCanadianModelonlyEmissionControlInformation1P/No.59465-08467BatteryElectrolyte,FTZ14-BS112V12Ah8Owner*sManual1AssemblySteeringStemHeadNutRemove the
14、steering stem head dummy nut and discard it. Do not remove the flat washer (D=25.5)under the dummy nutj A.Dummy NutIB.FlatWasherjInstallthesteeringstemheadnut(D=25)onItheflatwasherwiththechamferedsidefacingIupwardsandtightenthenuttothespecifiedItorque.iTorque:78N-m(8.0kgf-m,58ft-lb)A.Steering Stem H
15、ead Nut (D =25) B.Flat WasherHandlebarWeightsA.Handlebar WeightB.Screw (D=8,L=30)WindshieldFit the six wellnuts (D =5)into the holes in the edge of the windshield from the outside with their flanges out.A.WindshieldB.Wellnuts (D =5)Fit the windshield into the upper fairing so that the tab of the upper fairing fits into the front groove of the windshield,a
